Sienci Labs

Sienci Labs LongMill Benchtop MK2.5

Lead-screw benchtop CNC kit in three working-area sizes

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Sienci Labs LongMill Benchtop MK2.5 machine photo

About the Machine

Cut Settings on this Machine

Every cut starts with one formula: Feed Rate = Spindle Speed (RPM) x Chip Load x Number of Cutting Edges (flutes). Chip load is the thickness of material each cutting edge removes in one revolution of the bit. This number comes from the manufacturer of the bit, which publishes a chip-load chart for each bit diameter and material. Look up your exact bit and material, start from the middle of the published range, and you have the third number in the formula. The chart below shows the recommended spindle speed for each material and bit type.

MaterialSolid carbide bit (RPM)HSS & carbide-tipped bit (RPM)
Plastic (hard & soft)18,0008,000
Soft woods (MDF, particleboard, etc.)22,00010,000
Hard wood (oak, maple, etc.)16,0007,000
Aluminum12,000-14,0005,500
Aluminum, softer grades (such as 3003)10,0005,000
Foam (harder foams; soft foams do not rout well)18,0008,000
Composites12,0005,000

If this machine's spindle cannot reach the listed speed, run the spindle at its maximum and control the cut with feed rate. For 65mm trim routers, the DeWalt DW611 dial maps to: 1 = 16,000; 2 = 18,200; 3 = 20,400; 4 = 22,600; 5 = 24,800; 6 = 27,000 RPM.

The LongMill MK2.5 does not come with a bundled spindle, so its top RPM depends on what you mount to the 65mm holder. Sienci's recommended options, its own AutoSpin T1 or a Makita RT0700/RT0701, both reach at least 30,000 RPM, comfortably above every speed on the chart, so with either of those you can run the chart's recommended RPM directly. This is a lead-screw kit on high-power NEMA 23 motors with steel gantries and aluminum rails, sturdier than a small belt-driven hobby machine but still a benchtop kit, not a heavy industrial mill. A truly rigid machine with a powerful spindle can cut as deep as the bit is wide in a single pass, but that takes real spindle torque, a drive train and clamps that hold firm, a gantry that will not flex, and enough mass to soak up vibration. The MK2.5's build gets partway there, so take moderate passes and build up rather than assuming full-diameter depth from the start. Push too deep and the bit deflects and chatters, leaving scalloped edges, or it rubs instead of cutting and burns the material. The fastest way to dial in a cut is to see what has already worked for other people.

Worked example for feed rate: 1/8in (3.175mm) two-flute solid carbide end mill in hard wood. The chart says 16,000 RPM. With Sienci's recommended AutoSpin T1 or a Makita RT0700/RT0701 mounted, both cover that easily, so run 16,000; check whatever spindle you actually mount if it is different. With the bit maker's 0.025mm per tooth (0.0010 in): 16,000 x 0.025 x 2 = 800 mm/min (31 in/min) feed. For depth per pass, start shallow and check Community Cut Settings in Easel for what works on this machine. If the cut sounds strained, reduce the depth, not the feed. Slowing the feed below the chip load makes the bit rub instead of cut.

Community Cut Settings shows the spindle speed, feed rate, and depth per pass other makers actually run for your machine, material, and bit.

Quick Specs

Cuttable Area

12x30: 32 x 14 x 4.9 in; 30x30: 32 x 34 x 4.9 in; 48x30: 50 x 34 x 4.9 in
Spindle Power
65mm router mount only, router not included; AutoSpin T1 or Makita RT0700/RT0701 (10,000 to 30,000 RPM) recommended

Stepper Motors

High power NEMA 23

Drive System

Lead-screw, v-wheel linear motion with anti-backlash nuts, large extruded aluminum rails, fully supported Y-axes, 1/4in steel gantries on all axes, MG-12 linear guides on Z

Controller
SuperLongBoard (SLB): a 32-bit STM32-based GRBL-HAL controller. USB-C and Ethernet connectivity, RS485 Modbus VFD spindle control, and an independent 4th (A) axis output. Ships standard on current MK2.5 batches.
Connectivity
USB-C and Ethernet (SuperLongBoard controller)

Using this machine with Easel

The LongMill Benchtop MK2.5 runs GRBL-HAL on its SuperLongBoard (SLB) controller, connected over USB-C or Ethernet. Easel's live control, the Easel Driver and Rapid Connect, works with classic GRBL and FluidNC over USB, so it does not carve this machine in real time. Use Easel to design and generate toolpaths, then export the G-code and run it from the SuperLongBoard's own controller software, gSender. Because Easel's G-code is standard GRBL, it runs as-is on grblHAL. Select LongMill Benchtop MK2.5 12x30, 30x30, or 48x30 in Easel's machine menu depending on your size to set the canvas.

Prefer not to install anything? Rapid Connect lets any GRBL machine, this one included, connect straight from your browser. If you go the driver route, grab it from the downloads page and follow the step-by-step install guide.

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